To those unfamiliar with the manufacturing world, radio frequency welding (RFW) may seem like a space age method to attach two objects, but the process is actually quite simple. In fact, radio frequency welding is known as a mature technology due to its ease of use for both professional and novice workers. The capabilities of this process range from creating a variety of protective covers to a massive industrial curtain wall and it all starts with two pieces of material placed on a table press. The most common materials used in radio frequency welding are polyurethane and PVC.
Once pressure is applied to both surfaces, high frequency waves pass through the two materials which is where the weld takes place. The waves cause specific molecules to get hot and the mixture of heat and pressure ultimately result in a tight and smooth weld. Companies prefer this type of welding for its speed, strength, and consistency. Other polymers such as PET, EVA, some ABS plastics, and nylon can be welded using radio frequency welding as well.
The Process Is Used By Many Industries
Several industries utilize this process including medical, military, recreational, and automotive organizations. For example, a hazmat unit in need of protective covers and suits rely on this technology for its overall tear resistance and strong seams. When working with hazardous materials there is no margin for error and RFW provides a secure layer between the worker's skin and the dangerous chemicals or gases. Similar to hazmat needs, laboratories also use protective covers in the form of containment panels to enclose certain particles, liquids, and gases.
While you may not encounter protective covers in your everyday life, chances are you have seen an industrial curtain wall recently. Industrial curtain walls are used in gymnasiums to separate basketball courts, automotive garages to create individual work bays, and in warehouses to divide one massive space into smaller units. And like protective covers, industrial curtain walls work well to contain overspray, odors, and even temperatures.
It's Growing In Popularity
One popular item constructed with the use of radio frequency welding are life rafts. By envisioning the importance of an airtight seal for these lifesaving boats you can get a clear picture just how tight these seals must be. All top RFW manufacturers offer design and engineering assistance to create custom products and some can even produce prototypes for their clients. Flexibility, strength, and an invisible seam has made RFW a popular form of welding since the 1940's and its popularity will continue to grow.
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